Discover how Borromini S.r.l. transformed its quality inspection workflow and unlocked new levels of productivity with PolyWorks|Inspector™.
InnovMetric has sponsored this post.
Precision Meets Agility in Mold Design
Borromini S.r.l., a member of the VR Group, is a dynamic SME based in Veneto, Italy, with 60 employees. The company specializes in designing complex molds for automotive lighting and small home appliances, serving renowned brands such as Alfa Romeo, Toyota, BMW, and Mercedes.
For years, Borromini has relied on 3D metrology to ensure manufacturing precision. The team manages intricate measurement projects—often involving up to 400 data points per part—using a mix of automated and manual equipment supported by various software tools. But as mold complexity increased, so did the need for a more flexible and intuitive solution.
Breaking Through Software Limitations
Borromini’s previous 3D measurement software, while functional, began to show its age. Its rigid interface and inefficient workflows made it difficult to adapt to evolving projects.
“Our old software worked well,” says Manuel Sofia, Quality Assurance Manager at Borromini, “but we realized that we could not really optimize our measurement process and that it no longer met our constantly evolving needs.”
A Game-Changer: PolyWorks|Inspector
The turning point came with the adoption of PolyWorks|Inspector, a powerful metrology software that revolutionized Borromini’s quality control workflow. Key benefits included:
- Accelerated measurement workflows
- Integrated reporting accessible across departments
- Seamless compatibility with Hexagon CMM equipment
- Automatic path generation for faster, more reliable inspections
One standout feature is the software’s graphical reporting, which makes complex data easy to interpret for metrology experts, production managers, and project leaders. This clarity enables swift corrective actions and boosts overall efficiency.
“From a small car’s performance, we’ve reached the speed of a race car,” Sofia notes. That’s the level of transformation PolyWorks|Inspector brought to their operations.
Looking Ahead: Unified Measurement Ecosystem
Borromini plans to expand its use of the PolyWorks® platform by integrating GOM and manual measurement tools. This unified approach will enhance accuracy and coordination across all inspection activities. The company is also exploring PolyWorks|Modeler™ for mesh analysis and reverse engineering—especially useful when clients provide finished parts without reference 3D models.
“Today, our colleagues have access to a powerful tool, making their daily activities simpler and more productive,” concludes Sofia. PolyWorks|Inspector has become an essential part of Borromini’s journey toward innovation.
